Altopack introduces the new AOD Ultra for long pasta packaging

Altopack, a Tuscan company specialized in the development of advanced solutions for industrial automation, particularly in the food sector, launches a new version of the AOD machine, one of its most successful models dedicated to the packaging of long pasta.

Unveiled in preview at the IPACK-IMA 2025 fair, the new AOD Ultra is part of the EcoFriendly® line, Altopack’s portfolio of machines designed to maximize efficiency and reduce environmental impact, confirming the company’s commitment to increasingly sustainable production.

During the Milan fair, the new AOD was showcased as an integral part of a complete long pasta packaging line, fully operational and running in real production conditions. This live demonstration highlighted the machine’s reliability and capabilities in an industrial setting, allowing visitors to concretely appreciate its performance. Altopack proved that choosing environmentally friendly solutions can be economically advantageous, dispelling the common misconception that climate action measures offer no additional benefits.

The new machine sets new standards in energy savings, film consumption, and product waste reduction. Among the main innovations, the replacement of all heating elements with a new cold sealing system stands out, reducing power consumption by about 70%. The ultrasonic longitudinal and transverse sealing devices allow a reduction in the film band and cutting pitch, saving over 20 tons of film annually. Furthermore, the system’s precision ensures no waste after stoppages and prevents pasta fragments from being trapped in the seals, eliminating the risk of defective packages and contributing to a leaner and more sustainable production process. It also enhances worker health and safety by eliminating the risk of accidental burns.

The new AOD Ultra can be equipped with the EcoFriendly® Display, a practical and elegant device that measures the machine’s carbon footprint in real time during the production cycle. This is a concrete tool to monitor and communicate environmental impact, designed both for operators and companies committed to sustainability. This is not greenwashing, but an approach based on measurable and verifiable data.

In addition to the new features, the AOD Ultra retains the characteristics that made it a benchmark for long pasta packaging. Efficient, it combines ease of use with high performance. Technological, it can be equipped with the latest smart devices: zero air device, cameras for package inspection and printing, stripping system, and much more. Versatile, it integrates with various weighing systems, offering customized solutions for every production need.